China Best Price High Torque Helical Gear Ratio 10: 1 Planetary Gear Box coaxial helical gearbox

Solution Description

Ideal Cost High Torque Helical Gear Ratio ten:1 Planetary Equipment Box

Nickel chromium molybdenum alloy metal gear is made with carburizing heat therapy for higher abrasion resistance and influence toughness and by honing process to increase gear precision and low sounds procedure.Interior gear bore makes use of needle roller to obtain increased abrasion resistance and energy.

Product Description

1.Right angle steering output realized by spiral bevel gear reversing mechanism
2.The installation length of spiral bevel gear pair can be altered, and the working audio is reduced
3.Grinding bevel equipment pair can be chosen, and the functioning sound is a lot more steady and quiet
four.Integrated layout, higher precision and large rigidity
five.Double support cage planet carrier construction, substantial reliability, suited for high-pace and frequent ahead and reverse rotation
6.In comparison with the corresponding square fuselage sequence, it has the very same functionality and increased expense efficiency
seven.Coupling design and style, more link choices, keyway can be opened
eight.Helical gear transmission, lower return clearance and much more precise positioning
9.Measurement assortment:a hundred and forty-180
ten.Ratio variety:3-one hundred
eleven.Precision variety:3-5arcmin (P1)5-8arcmin (P2)

Product Parameters

Specifications PAR140 PAR180
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Quit Torque Nm 2.5times rated torque
Max. Radial Load N 9400 14500
Max. Axial Load N 4700 7250
Torsional Rigidity Nm/arcmin forty seven 130
Max.Input Pace rpm 6000 6000
Rated Input Pace rpm 3000 3000
Noise dB ≤68 ≤68
Average Existence Time h 20000
Efficiency Of Complete Load % L1≥95%       L2≥90%
Return Backlash P1 L1 arcmin ≤5 ≤5
L2 arcmin ≤7 ≤7
P2 L1 arcmin ≤8 ≤8
L2 arcmin ≤10 ≤10
Minute Of Inertia Table L1 3 Kg*cm2 23.five 69.2
four Kg*cm2 21.five sixty eight.6
5 Kg*cm2 21.5 sixty eight.six
7 Kg*cm2 21.five 68.six
8 Kg*cm2 twenty.five /
10 Kg*cm2 twenty.1 66.two
fourteen Kg*cm2 / sixty eight.six
20 Kg*cm2 / 68.six
L2 twenty five Kg*cm2 six.88 23.8
30 Kg*cm2 7.one 22.2
35 Kg*cm2 six.88 22.two
forty Kg*cm2 6.88 22.2
50 Kg*cm2 six.88 22.two
70 Kg*cm2 6.88 22.2
a hundred Kg*cm2 six.34 21.six
Technical Parameter Amount Ratio   PAR140 PAR180
Rated Torque L1 three Nm 360 880
4 Nm 480 1100
5 Nm 480 1100
seven Nm 480 1100
eight Nm 440 /
10 Nm 360 1100
L2 14 Nm / 1100
twenty Nm / 1100
twenty five Nm 480 1100
30 Nm 360 880
35 Nm 480 1100
40 Nm 480 1100
fifty Nm 480 1100
70 Nm 480 1100
100 Nm 360 1100
Degree Of Security   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 20.eight 41.9
L2 kg 26.five 54.eight

Firm Profile

Packaging & Transport

one. Lead time: 7-10 operating times as typical, 20 operating days in active year, it will be based on the thorough order amount
2. Shipping and delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

FAQ

1. who are we?
Hefa Team is based in ZheJiang , China, commence from 1998,has a 3 subsidiaries in whole.The Principal Goods is planetary gearbox,timing belt pulley, helical gear,spur gear,equipment rack,equipment ring,chain wheel,hollow rotating platform,module,and so forth

2. how can we assure high quality?
Constantly a pre-production sample before mass production
Often closing Inspection ahead of shipment

three. how to pick the suitable planetary gearbox?
Initial of all,we require you to be CZPT to offer appropriate parameters.If you have a motor drawing,it will let us advocate a suited gearbox for you more rapidly.If not,we hope you can provide the adhering to motor parameters:output velocity,output torque,voltage,current,ip,sound,running conditions,motor size and power,and many others

4. why need to you buy from us not from other suppliers?
We are a 22 several years activities maker on creating the gears, specializing in manufacturing all types of spur/bevel/helical gear, grinding equipment, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and this kind of transmission gear elements

five. what solutions can we offer?
Accepted Shipping and delivery Phrases: Fedex,DHL,UPS
Accepted Payment Forex:USD,EUR,HKD,GBP,CNY
Accepted Payment Variety: T/T,L/C,PayPal,Western Union
Language Spoken:English,Chinese,Japanese

Application: Industrial
Speed: Low Speed
Function: Driving
Casing Protection: Closed Type
Starting Mode: Direct on-line Starting
Certification: ISO9001

###

Samples:
US$ 1215/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Specifications PAR140 PAR180
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 9400 14500
Max. Axial Load N 4700 7250
Torsional Rigidity Nm/arcmin 47 130
Max.Input Speed rpm 6000 6000
Rated Input Speed rpm 3000 3000
Noise dB ≤68 ≤68
Average Life Time h 20000
Efficiency Of Full Load % L195%       L290%
Return Backlash P1 L1 arcmin ≤5 ≤5
L2 arcmin ≤7 ≤7
P2 L1 arcmin ≤8 ≤8
L2 arcmin ≤10 ≤10
Moment Of Inertia Table L1 3 Kg*cm2 23.5 69.2
4 Kg*cm2 21.5 68.6
5 Kg*cm2 21.5 68.6
7 Kg*cm2 21.5 68.6
8 Kg*cm2 20.5 /
10 Kg*cm2 20.1 66.2
14 Kg*cm2 / 68.6
20 Kg*cm2 / 68.6
L2 25 Kg*cm2 6.88 23.8
30 Kg*cm2 7.1 22.2
35 Kg*cm2 6.88 22.2
40 Kg*cm2 6.88 22.2
50 Kg*cm2 6.88 22.2
70 Kg*cm2 6.88 22.2
100 Kg*cm2 6.34 21.6
Technical Parameter Level Ratio   PAR140 PAR180
Rated Torque L1 3 Nm 360 880
4 Nm 480 1100
5 Nm 480 1100
7 Nm 480 1100
8 Nm 440 /
10 Nm 360 1100
L2 14 Nm / 1100
20 Nm / 1100
25 Nm 480 1100
30 Nm 360 880
35 Nm 480 1100
40 Nm 480 1100
50 Nm 480 1100
70 Nm 480 1100
100 Nm 360 1100
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 20.8 41.9
L2 kg 26.5 54.8
Application: Industrial
Speed: Low Speed
Function: Driving
Casing Protection: Closed Type
Starting Mode: Direct on-line Starting
Certification: ISO9001

###

Samples:
US$ 1215/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Specifications PAR140 PAR180
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 9400 14500
Max. Axial Load N 4700 7250
Torsional Rigidity Nm/arcmin 47 130
Max.Input Speed rpm 6000 6000
Rated Input Speed rpm 3000 3000
Noise dB ≤68 ≤68
Average Life Time h 20000
Efficiency Of Full Load % L195%       L290%
Return Backlash P1 L1 arcmin ≤5 ≤5
L2 arcmin ≤7 ≤7
P2 L1 arcmin ≤8 ≤8
L2 arcmin ≤10 ≤10
Moment Of Inertia Table L1 3 Kg*cm2 23.5 69.2
4 Kg*cm2 21.5 68.6
5 Kg*cm2 21.5 68.6
7 Kg*cm2 21.5 68.6
8 Kg*cm2 20.5 /
10 Kg*cm2 20.1 66.2
14 Kg*cm2 / 68.6
20 Kg*cm2 / 68.6
L2 25 Kg*cm2 6.88 23.8
30 Kg*cm2 7.1 22.2
35 Kg*cm2 6.88 22.2
40 Kg*cm2 6.88 22.2
50 Kg*cm2 6.88 22.2
70 Kg*cm2 6.88 22.2
100 Kg*cm2 6.34 21.6
Technical Parameter Level Ratio   PAR140 PAR180
Rated Torque L1 3 Nm 360 880
4 Nm 480 1100
5 Nm 480 1100
7 Nm 480 1100
8 Nm 440 /
10 Nm 360 1100
L2 14 Nm / 1100
20 Nm / 1100
25 Nm 480 1100
30 Nm 360 880
35 Nm 480 1100
40 Nm 480 1100
50 Nm 480 1100
70 Nm 480 1100
100 Nm 360 1100
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 20.8 41.9
L2 kg 26.5 54.8

How to Design a Helical Gearbox

Basically, a gear is a rotating circular machine part that has teeth cut into it to transmit torque or speed. Gears operate on a similar principle to levers. However, gears are usually asymmetrical in nature, and they have meshing teeth that work together to transmit torque or speed.helical gearbox

Helix angle

Whether you’re looking for a right angle gearbox or a helical gearbox, the angle of the teeth is an important consideration. It affects contact ratios, radial force and the torque capacity of the gear.
A helical gearbox uses the same basic elements as a spur gear, except it has teeth that are closer together. It is also more suited for high-load applications. It is also quieter than conventional gears. The main differences between a helical gearbox and a spur gear are its pitch and the helix angle.
The pitch of a helical gear is measured in the plane perpendicular to the direction of the teeth. It may also be called circular pitch. The pitch of a helical gear may be greater or less than circular pitch.
The normal pitch of a helical gear is also measured in the plane perpendicular to its direction of rotation. It is often called the reference value.
Unlike the spur gear, a helical gear does not have a unique optimum pressure angle. A helical gear’s contact ratio will decrease as the pressure angle increases. This is due to the fact that the length of the contact line decreases.
The pitch of a helical planetary gearbox can be calculated by dividing the total helix angle of the pinion and gear by the sum of their normal pressure angles. The helix angle is usually between 15 and 30 degrees.

Center distance

During the design of a helical gearbox, the center distance between the gears is a crucial input parameter. The center distance should be accurately calculated and modified based on the actual usage conditions. Undersized center distances cause a gear to mesh at a point other than the pitch point, which can lead to increased noise, premature wear and amplitude modulated vibrations.
The best way to calculate a helical gear’s center distance is to calculate the helix angle. This is often referred to as the fundamental rule of gearing. The helix angle is a mathematical expression that defines the relationship between the transverse and normal planes of the gear tooth. The pitch circle diameter increases with helix angle.
The number of teeth in a gear is also a relevant input parameter. There are a number of considerations to consider for determining the helix angle, such as the tooth depth, the pitch diameter, the number of teeth, and the radii of the index circle. The tooth depth is a useful way to calculate bottom clearance.
During the design of a helical mesh, the radial and axial thrust forces are produced. The angular backlash of a gear may vary depending on the type of gear, the pitch diameter and the transmission ratio. The total length of contact lines varies more gradually with the helix angle.
The number of cross sections in a helical mesh is also important. The radial module form is more economic to manufacture. The helical gearbox can be produced by using the same tooth cutting tools as spur gears.

Backlash

Having a smooth rotation of meshing gears is important. However, backlash is an issue that needs to be addressed. There are several ways of controlling backlash. The amount of backlash required depends on the application, size, and accuracy of the gears.
There are two basic ways of reducing backlash. The first is to decrease the distance between the gear centers. The second is to use spring loaded gears. The latter works better in low torque unidirectional drives.
The difference between the distances is called the transverse contact ratio. The longer the distance, the more rotational motion is required. The angular backlash is the opposite of the radial backlash.
The backlash may also be measured in terms of the angular distance between two gears. This measurement can be converted into an angular value at the operating pitch circle. A worm gear is another example.
Using the correct backlash calculator can determine the correct amount of backlash for your helical gearbox. The amount of backlash depends on the accuracy of the individual gears and the type of gearbox.
The gearbox also has components like pulleys, bearings, and wheels. There are several ways of reducing backlash, including the use of bolts and shims to decrease the center distance between gears. In heavy duty applications, a rigid bolted assembly is common.
To calculate the backlash of a geartrain, one must know the gear ratio of each gear in the train and how much it is mated to the reference shaft. This information is especially helpful for cumulative backlash.helical gearbox

Durability

Optimal design, materials, manufacturing, and maintenance procedures affect the lifecycle of a gear. This includes production, repair and replacement costs. The optimum maintenance schedule must also account for lifecycle costs.
The life of a gear can be extended by proper tooth tip relief. This will reduce wear, improve meshing, and increase the longevity of your gear.
The helical gearbox is a specialized type of gearbox, which transforms power from one right angle axis to another. Typical applications include automotive transmissions. It is a popular choice in applications with high speed, high load, or non-parallel shafts. It is quieter and smoother than spur gears. The modular production method used in helical gearboxes provides the best possible standard for component integrity and performance.
One of the most important components of a helical gearbox is the thrust bearings. These support the thrust forces created by the gears and can absorb some of them. A helical gearbox is best suited for high load applications that require a smooth gearing motion.
A good helical gearbox is one that is manufactured with bearings that can handle axial loading. A helical gearbox with a central gulley is often needed for tool clearance. The helix angle also has a bearing on its durability.
The helix angle is also the source of the largest thrust force produced by a helical gear. This large thrust force is produced by a series of special angle cut teeth. This may be one of the reasons why helical gears have been used in high speed applications.

Noise

Generally speaking, helical gears are considered to be a relative quieter gear than spur gears. It is estimated that a helical gear set with axial contact ratio of 2 is about 19 dB quieter than a spur gear set with the same contact ratio.
The term “whine” is often used to describe the tonal character of gear noise. This is a function of the dynamic forces that act on the gear mesh. The dynamic forces are related to rotational speed.
There are two main types of gear noise: the gear-specific noise and peripheral component noise. Both of these types can be caused by high-speed gears transmitting the power of an engine.
The gear-specific noise may be related to the number of teeth in contact. A low contact ratio can slow down the rotational speed of the driven gear. However, a high contact ratio will not reduce the transmission error. This is why it is important to prioritize your design intent before attempting any noise reduction measures.
The tonal character of gear noise can be determined by collecting and analyzing data over a period of time. This may include a series of tests at loads within the desired load range. This measurement can serve as a starting point for a gearbox’s root cause analysis.
The gear-specific noise has a number of mechanisms. These include the aforementioned transmission error signal and the gear-specific whine.helical gearbox

Applications

Various industries like plastics, printing, cement and other heavy industrial settings use helical gearboxes. Their advantages include low power consumption, quieter operation and high load application. However, there are some limitations. For example, heat generated by sliding contact is a hindrance to efficiency. It should also be noted that gear weight affects the performance of the gear.
There are two ways to mesh helical gears. The first method is to place the shafts oriented at a certain angle of helix, in a mesh. The second method is to place the shafts oriented in a different angle of helix. The difference in angle is referred to as the helix angle.
The helical gearbox is the most widely used gearbox. It is compact in size and works at a high efficiency. It is useful for driving conveyors, coolers and machines. It is also used in automation control systems.
Helical gears are often chosen over spur gears for non-parallel shafts. They are also used in gearboxes for automotive applications and in elevators. They also reduce vibrations.
The gears are made of special teeth that are angled to an axis. They are also cut at an angle. This allows for perpendicular meshing. They can be divided into two basic categories: crossed axis gears and single helical gears. Single helical gears can be right-handed or left-handed. Crossed axis gears are usually used to connect parallel shafts.
China Best Price High Torque Helical Gear Ratio 10: 1 Planetary Gear Box     coaxial helical gearboxChina Best Price High Torque Helical Gear Ratio 10: 1 Planetary Gear Box     coaxial helical gearbox
editor by czh 2023-01-23

Double Helical Gear

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